Thread: 402 BBC build
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07-15-2011 05:11 AM #1
402 BBC build
Hello All. New to this forum. Hopefully someone can help me with my 402 rebuild. I am restoring my 1970 GMC sierra grande truck. I am currently going thru the engine. The indication is that is came with a 396 but i understand they marked the 402 as 396 also during this time. I have the engine apart and have done some research and found this is a true 402 block 0.040 over bore to 4.166. I want to get about 400+ hp when done. i think I can stay with my block/heads/crank. I want a good street rod and occasional play at the track but mainly street. Here is what i think I know.
Block:
Engine ID - T0406TBG
Casting - 3969854
2 bolt
This seems to be a 402 block built at the Tonawanda plant April 6th 1970 for a truck. Could pass as original equipment I believe but has been rebuilt at some time.
Heads:
Casting - 3931063
Open chamber
2.06/1.72 valves
From my research I have seen some info that indicates 96.4cc and some 100.9cc. Not sure which is correct.
Crank:
Casting - 3904816
Rod journals at least have been undersized 0.010. Going to mike out this weekend to verify these and mains.
Pistons:
Currently marked with "402P" on one side and "F" on the other. I think they might be sealed power cast pistons but data says a 0.125 dome but I measure 0.10 dome. doesn't look like they have been milled down because the 0.040 markings still have raised edges. Doesn't seem to have a lot of wear but again they will be miked this weekend along with the bore. The rods are stock.
I have done the math and believe with this setup my piston deck is 9.750 which would put the dome deck to 9.850. I am thinking about just going with having it bored to 0.060 anyway which means I would replace the pistons. From what I have read the stock crank/heads/rods are plenty strong for my use.
My main trouble is the geometry between the pistons/cam/push rods/rocker ratio/valve springs etc. I can't find any formula to determine this and I don't have the experience to just know. Do I want to go roller cam? What duration/lift? I have found plenty of info to check these clearances once built but nothing to check before parts are purchased.
Thanks for any help to get me started.
You're welcome Mike, glad it worked out for you. Roger, it's taken a few years but my inventory of excess parts has shrunk a fair bit from 1 1/2 garage stalls to about an eight by eight space. ...
1968 Plymouth Valiant 1st Gen HEMI