Today's project was to sort out this thing area in the corner of the windshield. There was a drain soldered in there, but it was slightly above the low point, so water was able to gather here.
https://live.staticflickr.com/65535/...ef87382d_k.jpgIMG_20190707_140442342 by Ryan Mazingo, on Flickr
I didn't have any cutoff wheels for my small grinder, so the 4" was put to work removing the offending metal. Not my best work, but also not my worst.
https://live.staticflickr.com/65535/...ccde3e53_k.jpgIMG_20190707_141631812 by Ryan Mazingo, on Flickr
Wire brushed what I could get to, then gave it a squirt of Ospho to protect the metal.
https://live.staticflickr.com/65535/...2df41a76_k.jpgIMG_20190707_141809517 by Ryan Mazingo, on Flickr
No pictures of forming this piece, unfortunately, but let's just say it took me a while to get it right. Used a combination of shrinker/stretcher, hammers and dollies. The piece ended up with large waves through the flats after shrinking, so I cut off those bits and will weld in flat material later. My main objective was to get that flowing corner piece built and installed. Flat metal is easy to add later.
https://live.staticflickr.com/65535/...dc7ba37f_k.jpgIMG_20190707_155237820 by Ryan Mazingo, on Flickr