Yep Steve, this is the most "rustfree" model A body I've seen for a while. :D Looking at that new metal has Dan thinking shiny red paint........we'll see if that is where it ends up.
Dave, I understand what you are saying.........these bodies are nice, but far from ready to paint right out of the crate. As I mentioned before, Dan and I have a steak dinner bet that when we take a close look at the display bodies Brookville has at Daytona this year we find a lot of areas that need finalizing. There is no way in the world they could or would spend the amount of time we rodders would to make it perfect...........just too labor intensive.
As an example, we spent five hours last night just fitting the back panel together. Dan is a fanatic about things fitting, so we kept disassembling it and he would get out the dremel or air grinder and remove another 1/16 inch of steel so we could try it again. It is still a long way off, but getting better each time.
I'm glad ours came unassembled because we would have ended up doing exactly what you said, disassembling it to start over. I would hate to think of drilling out all the rivets they use to do that.
Oh Dave, about the door movement within it's own skin............last night when we were fitting up the doors temporarily the drivers door is right on, but the bottom back corner of the passenger door is out about an inch and a half. I called Brookville this morning and spoke to a nice guy there named Dale, and he says they leave the skin loose on the doors on purpose, so that you can tweak the doors into perfect alignment, then insert two vice grips up through the big cutouts and clamp the outer skin to the inner skin, then you can pop rivet or weld the bottoms of the two skins together.........just like you did. He said if they didn't leave it loose there is no way to get a perfect jam fit once the car is bolted down.
Don