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04-04-2009 06:27 AM #1
Bending axle tubes when welding on brackets.
I have never had a problem with welding a bracket onto one side only of an axle tube, but then again, all the rearends that I have ever used were from donor cars that had a zillion miles on them already, and had a lot of wear on them. This meant that probably if the axle tube did bend a bit, there was enough slop in all the clearances that a slight bend would go unnoticed. However, if you are concerned, then make your brackets like this 3D model I just created. Make it a full 360 degree bracket, then split it as shown to get it over the axle tube, then tack it back together. Position it correctly, then weld all the way around a full 360 degrees in short "bursts" alternating from side to side as you weld. The thing that causes axle tubes to bend is a lot of welding and concentrated heat on one side of the tube only. With a bracket like this, the heat is equalized all the way around the tube, so bending will be kept to an absolute minimum.---Brian
Old guy hot rodder
Sorry for your loss of friend Mike McGee, Shine. Great trans men are few and far between, it seems. Sadly, Mike Frade was only 66 and had been talking about retirement for ten years that I know...
We Lost a Good One