Thread: Bad Ast Astro Van Build
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06-21-2012 06:58 PM #11
It's funny that you mention that... mel and I were talking about that last weekend. There are very few parts in this build that we have had to do twice... I think we take our time on some things and others we just got lucky.I know I am having a blast!
Here are some pics of a little handle I designed last night in the shop. The need for this handle is to access a Dzus button at the front of the dog house. It is right under the duct for the HVAC. No way to reach it other than with this little "extension".
I roughed it out in steel, took those numbers to work and modeled it up in UG. I then sent the file to my pal in the fab shop and I had parts in my hand at lunch time!!!!
Here is the handle as I modeled it in UG. It's about three inches long.
http://images50.fotki.com/v1515/phot...mage001-vi.jpg
A few hours later I had parts in my hand.
http://images50.fotki.com/v393/photo...MVC002F-vi.jpg
After I got home from a VERY long day at work I put a bit of a bend on the handle.
http://images34.fotki.com/v1126/phot...MVC003F-vi.jpg
http://images51.fotki.com/v93/photos...MVC004F-vi.jpg
I ground a flat spot on the button (mostly to remove the galvanizing) and spot welded the handle in place.
Prior to welding.
http://images54.fotki.com/v77/photos...MVC007F-vi.jpg
After welding and a little clean up with the grinder. This position is the open position
http://images30.fotki.com/v41/photos...MVC010F-vi.jpg
Here is a shot with the button closed. With the handle like this it will be tucked up under the air duct, out of sight.
http://images114.fotki.com/v970/phot...MVC013F-vi.jpg
And one with it open for removal. This is easily reached as it sticks out past the duct. I'll get some more pics later.
http://images51.fotki.com/v747/photo...MVC014F-vi.jpg
This makes it real simple to get the buttons out for doghouse removal. I plan to add this handle to all of the buttons on the cover. They will get painted black and most of them you won't be able to see anyway. I think they look pretty cool...
MarkIf money is the root of all evil... Women must be the fertilizer...
Link to my BAD AST Build Thread:
http://www.clubhotrod.com/suspension...van-build.html
Just in case......Happy Birthday Richard. .
Happy Birthday techinspector1