Originally Posted by
glennsexton
Couple other things to consider.
Number one – bigger pistons shorter stroke makes more power. The main reason is that when the stroke is increased, the pistons (and there by the rings) travel further up and down in the bore which results in a loss due to friction. In addition, the piston must accelerate and decelerate faster with a longer stroke within the same time, specifically one revolution of the crankshaft. This also requires energy. On the positive side (and why stroking is usually done) is that this increases the cubic capacity which increases the torque produced by the engine. A longer stroke will make more torque, due to the increased displacement. When you increase displacement with stroke versus bore, both torque and horsepower peeks occur at a lower RPM.
Number two – installation of a 454 crank in a 396/402 block with stock length rods will require a non-stock set of pistons. Keith Black has a piston for this application (KB893) that sell for $400-500 per set. These pistons are made for 4.125” bore (stock 402 motor) and a 4” stroke (454 stock crank) and net 434 cubic inches. While it may appear a good idea initially to stroke your 402 block, the cost of the pistons needs to be factored. It’s probably less expensive to find a 454 short block and rebuild it with standard 454 pistons.
Number three – the 454 crank is externally balanced. This means that you MUST use a 454 damper and flexplate/flywheel. I would recommend having the assembly professionally balanced at a reputable shop as the vibration caused by a mismatch will result in a very expensive chunk of useless metal bolted between the fenders of your ride.
Number four – while the 454 crankshaft will bolt nicely into your 402 block, there may be clearance problems with the rods at the base of the cylinders. Some machine work will, in all likelihood, need to be accomplished for proper clearances. This is again, a job for a professional or a seasoned engine builder that knows where and how much to grind out.
There is also a temptation to bore your 402 to 4.250” to allow the use of standard 454 pistons. Be real sure your block will be able to withstand such before attempting. The walls need to be thick enough and there is always the possibility of not being able to perfectly align crankshaft to cylinders once the bore has taken place. I am painfully aware of this after finding a “bind” during a rebuild that required significant rework and new balancing of already expensive rods. (Fortunately before firing up the motor and hurting anything!)
All said, do what your heart (and checkbook) tells you! As you have probably surmised, this site is full of great information and people like techinspector and pat mccarthy are venerable pros who have a lot of years of buildin’ under their belts.
Bottom line is that this whole hot rod thing can be a lot of fun if you remember to go slow and easy, learn from your mistakes (and the sage advice of those who’ve gone before you) and have a blast getting elbow deep in building special memories.
Regards,
Glenn
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