Well – this thread has taken some interesting turns – I would again underscore the stock systems are best for cooling and fuel delivery in most vehicles with even serious engine modifications -especially those like your pickup –as GM has really done a great job of engineering. Electric fans can be fine if they are designed as an integral part of the car or if the modifications under the hood preclude the stock equipment due to clearance issues.
As mentioned above, electric fuel pumps can be expensive as they typically require different fuel lines, a regulator, fused circuit, etc. I have most of what Jerry detailed and $500 is real close. I also have an aluminum radiator and a very specialized electric fan setup that is in the $500 range as well. Look at this thread for some additional information on the radiator and electric fans -
Radiator Replacement Bear in mind this is not my daily driver – rather a toy car that provides therapy for my “body-and-soul”.
I know you are young – all of us 60 plus guys were once and speaking for myself, I was pretty cock-sure of my car knowledge. Looking back, I didn’t know that much, but could talk a good line and would never have admitted (at the time) that the dual Holley quads on my ’57 Corvette did not perform as well as the single (stock) AFB! While some of what I’ll share may be real basic, please know that like all the other “old guys” here, I/we have your best interest at heart and would like you consider the hundreds of years of combined experience and hot rod knowledge we bring to the party. Many are long time racers, many have built more engines than we can remember and several of us have had PhDs in pure technical disciplines since before you were born. I commend you on your efforts to date on your truck and would enjoy seeing your handiwork! So please accept the following with the intent in which it is expressed:
Cooling 101 tells us that the cooling systems in most automotive engines have five basic hard parts:
1. Engine block
2. Water pump
3. Radiator
4. fan (including the shroud), and
5. The thermostat.
Water passages inside the engine are usually filled with an ethylene glycol (
antifreeze) and water mixture (coolant). These passages (sometimes called water jackets) allow the heat from the block and heads to be transferred to the coolant. The coolant is circulated throughout the engine and the radiator by means of a water pump, which is driven from a belt from the crankshaft pulley. The stock fan clutch assembly mounts on the front of the water pump, and by default is driven by the engine as well. The water pumps only purpose is to move coolant however; it’s a real good place to mount the fan clutch as it’s in the center of the engine bay allowing alignment with radiator in a manner that positions the shroud to most effectively “funnel” air through the radiator and across the engine. Obviously, air flowing past the radiator cools the coolant, and transfers heat away from the engine. The thermostat is used to open or close flow of coolant to the radiator and helps to maintain the engine at a constant temperature. Most SBC run well between 170-190 degreed Fahrenheit. Common misconception number one is that the fan controls the engine temperature – not true, the thermostat controls the temperature. The engineering behind the thermostat is what allows your car to heat up in the winter (stays closed) and run cool in the winter (opens up). Thermostats stuck open or closed can cause engines to run too cool or too hot.
The fan is really important at slow speeds or when idling. As mentioned above, the clutch fan is attached to the water pump shaft and is belt driven from the crankshaft. The fan is not directly attached to the water pump’s shaft; it is actually bolted to a viscous clutch. The clutch then sits between the fan and the shaft. The clutch keeps the fan at a consistent speed when idling, and engages the fan when it is needed. There is an impeller inside the clutch that is connected directly to the input shaft. This impeller is suspended on a bearing allowing the fan and impeller to rotate independently of each other. The housing has a clutch plate mounted opposite of the impeller. The clutch is controlled by a bimetal spring (acts like a thermostat). If the air flowing over the clutch heats up, the thermostat moves the clutch into the impeller and “engages”. The housing is filled with fluid (gear
oil). As the clutch moves closer to the impeller, they become coupled by the swirling of this fluid (like a torque converter). The clutch is splined to the housing so the housing rotates and thus the fan (which is bolted to the housing) spins. Conversely, when cool air prevails, the spring relaxes and the clutch disengages. This allows the clutch to slip and the fan “freewheels”. Also at high RPM there is not enough friction to couple the impeller to the clutch so it slips to keep the fan operating at a constant speed and to prevent the fan from taking unnecessary power from the engine. It is important to note is that the fan is only required at idle or when moving slowly when there is not enough airflow through the radiator to provide adequate cooling.
By far, the most common misconception is that the big honking electric fan cools better then the stock metal fan. The fan to cool a 400HP engine is the same size fan as would be used to cool a stock 200HP engine since both engines are producing approximately the same amount of heat during idle and slow speeds. Also mistakenly believed is that an electric fan will cure freeway overheating problems. Remember that the fan is not used at freeway speeds - the natural flow of air through the radiator is more than sufficient (much more than a fan, in fact) to keep the engine at proper temperature. If you’re running hot at freeway speeds, it’s almost always a radiator blockage or coolant flow issue.
Another misconception is “horsepower savings” – they’re just not there. To adequately duplicate the stock mechanical fan, one typically needs a motor that draws between 35 and 50 amps at startup. My fans will blow a 20 amp fuse instantly when they start. When running, my fans draw almost 20 amps. To make this happen, I am converting mechanical energy, to electrical energy, to mechanical again to run the fan. This is very inefficient, much less then just driving the fan directly via the mechanical energy of the rotating shaft.
Also mentioned above - The stock clutch fan can have two failures: the clutch will fail, or the fan will physically break. Electric fan introduces several additional failure points: fuse and fuse holder, all wiring connections (I’d recommend #10 wires), physical failure of the fan, failure of the motor, failure of the thermostat controlling the fan…
So – if you’ve read this far, thank you! Do what you want (we already know you will) but consider and weigh the total cost and risks against a stock setup. You can spend two hundred bucks or a grand – with no noticeable difference in performance. You've done a commendable job on your truck - maybe we can help ya keep a few more of those hard earned dollars (I know they were hard for me when I was 17!! Still are!)
Edelbrock 1721 - Edelbrock Performer RPM Street Fuel Pumps - $95.00
Edelbrock 1721 - Edelbrock Performer RPM Street Fuel Pumps - Overview - SummitRacing.com
A new Flex-a-lite 5555 - Flex-a-lite Fan Clutch -$47.00
Flex-a-lite 5560 - Flex-a-lite Fan Clutches - Overview - SummitRacing.com
A new Flex-a-lite 5718 - Flex-a-lite Standard Rotation Clutch Fan - $41.00
Flex-a-lite 5718 - Flex-a-lite Standard Rotation Clutch Fans - Overview - SummitRacing.com
Regards,
Glenn
Ok gang. It's been awhile. With everything that was going on taking care of my mom's affairs and making a few needed mods to the Healey, it was June before anything really got rolling on this...
My Little Red Muscle Truck