Thread: 41 Willys Gasser project
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06-29-2011 12:25 PM #1
Some of the CDS turned up which was correct size 1" x 1/8" wall so could get the seat baes made up and fitted.
First job was to put some 90 degree bends in to form the hoop, thought about doing this in one piece but virtually impossible to get it spot on to slide onto the stubs so made it 2 pieces and used some 3/4" x 1/8" wall as a sleeve, this was rosette weled into the two halves and then the joint finish welded.


Now i had the perimeter sorted i cut some 1.5" x 1/8" to size to bridge across and keep the tubes constant and also provide somewhere the seats could bolt to.




I jumped in the seat to check the strength and it seemed fine but Gary had said earlier that he thought it could do with an extra strut just incase, I was dead against putting a strut in as i wanted it completely clear under the seats, anyways after a bit of applied thought we decided to put in a less obvious strut that would strengthen but not look unsightly.
The tube is again 1" x 1/8" wall and has a slight bend in it to tuck it up sort of out of sight. I spun up a couple of bungs in the lathe and found two 10mm low quality rose joints in my box that fitted the bill nicely.
A couple of brackets were knocked up that will bolt into the chassis through the floor and after welding the strut in it was done.






Its aweful lonesome in the saddle since my horse died.





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